
Automatic Moulding Lines
Mechanized and automatic moulding lines (horizontal and vertical) engineered to receive the handling equipment on this page.
The systems that connect moulding, pouring and cooling. Axmann builds rollover strip units, mould closing cells, pattern handling and Formtransport as one engineered package.
Mould handling equipment (Formtransport) is the chain of machines that moves sand moulds and the patterns they were built around through the foundry line, between moulding, pouring, cooling and shakeout. It includes rollover strip units (which flip the cured mould and lift the pattern out), mould closing cells (which clamp cope and drag together under controlled force), pattern handling (storing, changing and presenting patterns to the moulding station), and the conveyors and transfer cars that link each stage. Good handling equipment is the difference between a foundry line that runs smoothly and one where the handling becomes the bottleneck.
Axmann designs mould handling as a fully integrated package, sized to flask geometry, casting weight, cycle time and automation level. Retrofits into existing lines are common: matching flask size, conveyor height and pattern fleet of the installed equipment. New-build handling is engineered alongside the automatic moulding line so the two systems operate as one, with one PLC, one recipe library and one point of accountability.
Five pieces of equipment that together form a complete mould handling package.
Flips the cured mould half, lifts out the pattern, and sets the mould half down ready for closing. Sized from jobbing flasks to very large industrial moulds.
Aligns cope and drag, sets cores, clamps the two halves under controlled force. Hydraulic, pneumatic or servo clamping, chosen per application.
Automated pattern storage, changeover and presentation. Shifts from part A to part B without manual pattern swap, critical for high-mix foundries.
Flask-size chain conveyors and rail-guided transfer cars move moulds between stations. Multi-level loops keep floor space compact.
One PLC orchestrates all handling equipment in sync with the mixer, moulding station, pouring line and shakeout. Recipe management per casting.
Every handling machine sized and integrated as one system.
Designed and commissioned as one system with the moulding station, mixer, pouring line and shakeout, not a collection of separately-sourced pieces.
Heavy-duty drives and bearings proven in 24/7 series production. The equipment that keeps the rest of the line running.
Automated pattern storage and changeover lets a foundry run short series and mixed batches without losing cycle time to pattern swaps.
Controlled clamping force prevents cope lift during pouring, the single most common cause of flash and escape defects.
Axmann matches flask size, conveyor height and pattern fleet of the installed equipment. Most retrofits fit a planned 1 to 2 week shutdown.
No-bake (furan / PU / Alphaset) and Core Pack Technology, same handling architecture, configured per binder and pattern type.
New-build or retrofit. Jobbing or series. Cold-box, Core Pack or no-bake. Axmann engineers the rollover, closing, pattern and conveyor equipment as one integrated handling package around your specific moulding line.
Tell us about your foundry: flask size, casting weight, cycle time target, automation level, existing moulding line. Our engineers respond within one business day.
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